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Dayoo Advanced Ceramic Co.,Ltd
ผลิตภัณฑ์
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บ้าน > ผลิตภัณฑ์ > อลูมินาเซรามิค > Customizable Alumina Ceramic Bearing with High Electrical Insulation, Ultra-high Wear Resistance, and High-Temperature Resistance

Customizable Alumina Ceramic Bearing with High Electrical Insulation, Ultra-high Wear Resistance, and High-Temperature Resistance

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Minimum Order Quantity: mutually agreed

ราคา: mutually agreed

Packaging Details: mutually agreed

Delivery Time: mutually agreed

เงื่อนไขการชำระเงิน: แอล/C,D/A

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เน้น:
Hardness:
8.5 to 9 Mohs
ความหนาแน่นเป็นกลุ่ม:
> 3.63
ความบริสุทธิ์สูง:
99.5% หรือสูงกว่า
แรงอัด:
สูงถึง 2,000 MPa
ความแข็งแรงของแรงดัดงอ:
300 ถึง 400 เมกะปาสคาล
Material:
95%/99% Alumina Ceramic
Density:
≥3.85g/cm³
Vickers Hardness:
≥1500HV
Operating Temperature:
Continuous ≤1600℃
ความเป็นฉนวน:
≥15KV/มม
Hardness:
8.5 to 9 Mohs
ความหนาแน่นเป็นกลุ่ม:
> 3.63
ความบริสุทธิ์สูง:
99.5% หรือสูงกว่า
แรงอัด:
สูงถึง 2,000 MPa
ความแข็งแรงของแรงดัดงอ:
300 ถึง 400 เมกะปาสคาล
Material:
95%/99% Alumina Ceramic
Density:
≥3.85g/cm³
Vickers Hardness:
≥1500HV
Operating Temperature:
Continuous ≤1600℃
ความเป็นฉนวน:
≥15KV/มม
Customizable Alumina Ceramic Bearing with High Electrical Insulation, Ultra-high Wear Resistance, and High-Temperature Resistance
Customizable Alumina Ceramic Solutions Featuring Outstanding Electrical Insulation and Thermal Conductivity Properties
Product Introduction

This step-type alumina ceramic bearing is manufactured from high-purity alumina (Al₂O₃) ceramic raw materials through high-temperature sintering and precision internal/external cylindrical grinding. Featuring a stepped cylindrical structure, it offers high inner and outer wall smoothness with excellent coaxiality. With superior wear resistance, high insulation, high-temperature resistance, and low friction, this high-performance industrial ceramic component is designed to replace traditional metal bearings in harsh working conditions including high-speed rotation, strong corrosion environments, and electrical isolation applications.

Applications

Widely used in high-speed motors, pump and valve equipment, semiconductor automation equipment, chemical conveying machinery, high-temperature furnace transmission mechanisms, and other demanding scenarios. It serves as wear-resistant bearings, insulating bushings, anti-corrosion liners, and high-temperature-resistant supports, effectively addressing common metal bearing issues such as wear, corrosion, and electrical short circuits while significantly improving equipment service life and operational stability.

Core Advantages
  • Ultra-high Wear Resistance & Low Friction: Mohs hardness of 9, high surface smoothness, low friction coefficient, and wear rate far lower than metal bearings, with service life increased by 5-10 times
  • High Insulation & Anti-Interference: Excellent electrical insulation performance with high breakdown voltage, effectively isolating current and preventing equipment leakage and electrostatic interference
  • High-Temperature & Corrosion Resistance: Withstands long-term temperatures up to 1600℃ and resists acid, alkali, and salt corrosion, suitable for harsh conditions including high-temperature furnaces and chemical medium transportation
  • High Precision & Low Tolerance: Inner and outer diameter and step dimensional tolerances controlled within ±0.01mm, with excellent coaxiality to meet high-speed and high-precision transmission requirements
Specification Parameters
Item Parameter
Material 95%/99% Alumina Ceramic
Density ≥3.85g/cm³
Vickers Hardness ≥1500HV
Operating Temperature Continuous ≤1600℃
Dielectric Strength ≥15kV/mm
Dimensional Tolerance ±0.01mm
Surface Roughness Ra≤0.4μm
Process Flow

Raw Material Proportioning → Spray Granulation → Isostatic Pressing → High-Temperature Sintering (1650-1800℃) → Precision Internal/External Cylindrical Grinding → Step Machining → Mirror Polishing → Cleaning & Inspection → Finished Product Packaging. All processes utilize CNC equipment to ensure bearing coaxiality, roundness, and dimensional consistency.

Instructions for Use
  • Clean the inner and outer walls of the bearing before installation to remove impurities and burrs, avoiding scratches on the contact surface that may affect operation accuracy
  • Use thermal fitting or special tooling for press fitting during assembly. Do not strike to prevent brittle cracking of the ceramic
  • Avoid eccentric loads and impact loads during operation to prevent damage caused by excessive local stress
  • Select a suitable lubricating medium according to working conditions. Can be used directly in some oil-free working conditions
After-Sales Service
  • Customization of inner/outer diameter, step size, and alumina content available, with free sampling and technical adaptation services provided
  • All products undergo full inspection before delivery, with inspection reports provided. Non-human-induced quality issues eligible for return or exchange
  • Working condition analysis and selection recommendations provided to assist customers in optimizing equipment transmission solutions
Frequently Asked Questions
Q: What is the biggest advantage of ceramic bearings compared to metal bearings?
A: Ceramic bearings are more wear-resistant, corrosion-resistant, and have better insulation. Their service life far exceeds that of metal bearings under oil-free lubrication conditions. They are also rust-free and non-conductive, suitable for more special working conditions.
Q: Can non-standard size ceramic bearings be customized?
A: Customization according to drawings or samples is available, with adjustable parameters such as inner/outer diameter, step structure, and length to meet the assembly requirements of different equipment.
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